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Model:

Model type:
Outer ⌀:
Inner ⌀:
Length:
Width:
Height:
Width across flats:

Material group:

Please select a material group for the calculation.

Cast ironAluminumNon-ferrous metalsSteel (alloyed)Steel (non-alloyed)

Semi-finished product:

Surface treatment:

Choose appropriate surface treatment(s) from the list. Each surface treatment is applied on the whole surface of the part.

Define custom semi-finished product

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FlatSheetRoundPipe

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Model

Addition

Total

 mm

 mm

 mm

 mm

 mm

 mm

 mm

 mm

 mm

Costs

€ 

per kgper mper m²per unit

€ 

per unit

Hourly rate:

Influence the hourly rate of the used machines and staff.

Example:

Hourly rate for the small 5 axes milling machine.

	low		medium		high
Hourly rate [€/h]	73.08	84.04	95.00	109.25	123.50

low

medium

high

Setup time:

Influence the setup time of the used machines.

Example:

Setup time for the small 5 axes milling machine.

	low		medium		high
Basis setup time [min]	7.50	11.25	15.00	22.50	30.00
Per tool [min]	0.50	0.75	1.00	1.50	2.00
Clamping device [min]	2.00	3.00	4.00	6.00	8.00

low

medium

high

Cutting parameters:

Influence the maximum feed, cutting speed and cutting depth of the used tools.

Example:

Cutting parameters "roughing" for a milling machine with Ø 20 mm on stainless steel.

	low		medium		high
Feed [mm/Tooth]	0.03	0.04	0.06	0.09	0.12
Cutting speed [m/min]	38.00	57.00	76.00	114.00	152.00
Max cutting depth [mm]	5.00	7.50	10.00	15.00	20.00

low

medium

high

Additional time:

Influence the operation time, tool change time, clamping time, unload and load time.

Example:

Additional time for the small 5 axes milling machine.

	low		medium		high
Traversing time [min]	0.01	0.02	0.03	0.04	0.06
Setup change time up to 15 kg [min]	0.50	0.75	1.00	1.50	2.00
Tool change time [min]	0.12	0.19	0.25	0.38	0.50
Un/Load time up to 15 kg [min]	0.75	1.12	1.50	2.25	3.00

low

medium

high

Programming times:

Influence the base program times and the additional time per drilling.

Example:

Programming times for the small 5 axes milling machine.

	low				medium				high
Base program [min]	1.25	1.88	2.50	3.75	5.00	7.50	10.00	15.00	20.00
Per drilling [min]	0.12	0.19	0.25	0.38	0.50	0.75	1.00	1.50	2.00

low

medium

high

 

 

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The distribution of the manufacturing costs is highlighted in color in the 3D preview.

Move the cursor to the colored faces to see detailed information. Change the lot size and see how much the manufacturing costs vary.

Model:

Material group:

Semi-finished product:

Surface treatment:

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Lot size:

Change the lot size by entering any number or by selecting a proposed lot size from the list. The manufacturing costs and the purchase price are updated immediately.

1101001000

Manufacturing costs:

Purchase price:

Purchase price
incl. programming:

ATTENTION: The calculation is not complete! Only % of the surface was taken into account during the calculation. The unhandled faces are colored black in the 3D preview.

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